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Sheet metal fabrication is a process whereby flat metal sheets are turned into metal products and structures. Sheet metal fabrication methods involve the transformation of different types of sheet metals into components and parts. Therefore, this metal-forming process is not just a single manufacturing process but, instead, a collection of forming techniques. These techniques work in conjunction to help produce specific parts. Read More…
Sheet Metal FabricatingSheet metal fabricating is the process that uses large rollers to make the large sheets of metal commonly used in metal working. However, it may also involve several different individual processes. The general process consists of forming, cutting, finishing and assembling the sheet metal.
Maysteel provides complex sheet metal fabrication with a focus on design for manufacturing. Founded in 1936, we combine our extensive engineering experience and market knowledge with an expanding supply chain footprint, allowing us to fabricate products that others can’t. We design, engineer and manufacture custom OEM sheet metal enclosures, kiosks, cabinets and racks. We have locations in the U.S. and Mexico, as well as partnerships in Europe. For more information, visit www.maysteel.com.
Accurate has been providing metal fabrication to OEM's and job shops for over 65 years. We engineer, perforate, and fabricate to the most precise specifications for the most demanding companies. We offer a full range of metal customization and fabrication capabilities that bring your design to reality. Our abilities range from forming and laser-cutting to punching and welding.
H&S Manufacturing offers high quality custom sheet metal fabrication services for clients in a broad range of industries, from lighting to medical and defense. Our ISO 9001:2015 registered facility allows for shearing, punching, graining, notching, and extruding processes. Materials include aluminum, cold and hot rolled steel, stainless steel, brass, and copper.
Buyken is a metal fabrication manufacturer based in Seattle. We offer cutting, stamping, forming, machining, and welding services to OEM, aerospace, automotive, marine, and construction industries. We are AS9100:2016 and ISO9001:D certified.
The basic techniques used in sheet metal fabrication include bending, stamping, cutting, punching, welding and finishing. The sheet metal components are made from a variety of materials including steel, stainless steel, brass, copper, and aluminum.
Types of Sheet Metal Fabrication Processes
The different types of sheet metal fabrication processes include:
This is the first step in the manufacturing of sheet metal. This process involves cutting the metal sheet. Manufacturers begin with rectangular metal sheets and, depending on the part design required by the customer, the material is cut to size. The cutting of sheet metals can be performed using a variety of tools like snips or shears to cut through the metal.
This type of process is a cold-forming method that is responsible for transforming flat metal blanks into different shapes. This process incorporates the use of a tool and a die which, when impacted, transforms the metal form through the use of shear pressure. Stamping encompasses bending, punching, and embossing and It is also involved with flanging, which is responsible for forming flanges.
This is a critical stage in the fabrication of sheet metal. This stage includes the bending of metal sheets. Most metal fabricators use rolling machines, press brakes, and other equipment for carrying out sheet metal bending. The equipment used is capable of creating standard shapes like U-bends or V-bends.
This technique is utilized for creating holes in metal sheets. This method depends on a punch as well as a die. These items make use of shear force for perforating holes into the metal sheet. The die serves to collect the scrap material that is created from the hole.
This is one of the final stages in the fabrication of sheet metals. It is a fundamental process for the joining of sheet metal pieces together to form a single part. There are many different types of welding techniques used including MIG, TIG, and stick welding.
Applications of Sheet Metal Fabrication
Sheet metal fabrication can be applied in many areas including the electronics industry. It is used in factories for making cell phones, computers, drones, tablets, automated machinery, telecommunications equipment, etc.
Sheet metal fabrication is utilized in chassis construction.
It is used for making enclosures as well as housings. When there is a requirement of making a protective shell to enclose an electronic mechanism, sheet metal fabrication comes into play.
Sheet metal fabrication is utilized for making brackets and small components. Cable connectors are an example of these small components
Benefits of Sheet Metal Fabrication
The benefits of sheet metal fabrication include:
High Precision Parts
There are many different techniques of sheet metal fabrication like bending, cutting, stamping, shearing, blanking, laser cutting, etc. All these processes are now made possible through the use of automated machinery that is capable of creating high-precision parts, as well as various designs at specific tolerances as required by the user. High-precision parts are a requirement in the automotive, construction, healthcare, and aviation fields, as well as in various food and beverage applications.
Sheet metal fabrication allows for the creation of custom-built parts as well as components. If there is a product concept that needs to be transformed into reality, sheet metal fabrication can produce workable prototypes that are capable of functioning as close to the finished product as possible.
Sheet metal fabrication can be carried out at high capacity. If there is a business that requires fast production of sheet metal products in bulk, sheet metal fabrication is the way to go. The high-capacity production of sheet metal parts allows for faster distribution of finished parts into the wider market in a shorter space of time.
Sheet metal products can be made from steel, aluminum, galvanized steel, cold-rolled steel, copper, or stainless steel. These metals are alloys exhibiting various properties that must be considered by manufacturers based on their specific needs. These factors include weldability, strength, tensile strength, ductility, machinability, strength-to-weight ratio, toughness, etc. Aluminum, for example, is the most ductile material of all these alloys since it is light in weight and easy to machine. However, for more durability and corrosion resistance, a better choice would be galvanized or stainless steel.
Sheet metals have a modern and aesthetically-pleasing design, even without any sort of metal coating, and finishing processes only enhance the appearance of these products. There are different types of finishing processes that can be used including polishing, sandblasting, burnishing, or grinding. These modern finishing processes can bring more value to nearly anything made from these materials.
Sheet Metal Fabrication Power Pages
Sheet Metal Fabrication
Sheet metal fabrication is metal that has been formed into thin and flat sheets which is then cut and bent into various shapes. Different metals, brass, steel, copper, tin, titanium, aluminium, etc., can be made into sheet metal...
Precision sheet metal fabrication is a common manufacturing process where the structure of a metal workpiece is cut, bent, and assembled by machining. There are any number of operations that are performed in the creation of a finished sheet metal product...
Laser cutting is a non-traditional machining method that uses an intensely focused, coherent stream of light called lasers to cut through the material. This is a type of subtractive machining process where the material is continuously removed during the cutting process...